Cover Story

Featured on the cover and as the lead story in the April 1999 Pipeline & Gas Journal and December 1999 Pipeline & Gas Industry magazines: New system design reduces project costs, shortens project schedule, simplifies operation, and provides local municipal utility with economic peak shaving supply.

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Northstar Industries provides the only cost efficient, premanufactured M & R, LNG, and Inline Heater Replacement Modular Systems on the market today.

Background

Staffed by professional ex-utility engineers, Northstar offers innovative single and multi-building stations to meet all your growing needs.

Information: Employment

We're Hiring! New opportunities at Northstar Industries.

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Providing a Modular Systems Approach To The Controls, Systems & Measurement Industry.

What's New

Northstar Completes Innovative LNG Plant In Greenville, NC.

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About Us

©1999 Northstar Industries, Inc. Northstar Industries is a registered trademark of Northstar Industries, Inc., Reg. U.S. Pat. and Tm. Off. The American Gas Association is a registered salesmark of The American Gas Association. All other trademarks are the property of their respective owners.

What Is LNG?

LNG (liquefied natural gas) is an economical alternative to firm pipeline capacity. The use of LNG is very common in the Northeast area of the United States. The process is not new. The liquefaction of natural gas dates back to the early 1900's. LNG has been used as a vehicle fuel since the mid 1960s.

LNG is produced in a liquefaction plant where natural gas is liquefied, stored in an insulated storage tank, and, when needed, is pumped out of the tank as a liquid, heated in a vaporizer or re-gasifier and delivered to the pipeline or distribution system at a compatible temperature and pressure. The technology came out of NASA's space program.

When natural gas is cooled to a temperature of approximately -260 degrees F at atmospheric pressure, it condenses to a liquid called Liquefied Natural Gas (LNG). One cubic foot of liquid is equal to 618 cubic feet of natural gas found at a stove-top burner. LNG weighs about 55 percent less than water. LNG is odorless, colorless, non-corrosive, and non-toxic. When vaporized, it burns only in concentrations of 5 percent to 15 percent when mixed with air. Neither LNG, nor its vapor can explode in an unconfined environment.

How Is LNG Transported?

In the United States, the Department of Transportation (DOT) regulates the transportation of LNG as well as the drivers of the trucks. The double-walled trucks are like "thermos-bottles" on wheels. They transport LNG at -250 degrees. LNG can be stored up to three days in the tanks of the trucks without losing any LNG through the boil-off process.

The inner tanks of the trucks are made of thick aluminum designed to withstand up to 100 pounds of pressure. There is a steel outer shell around the outside of the inner tank. The tanks are designed to withstand most accidents that may occur during the transportation of LNG.

The pressurized tank does not use pump; it uses a series of relief valves to release pressure. Additionally, tank pressure is used to transfer the LNG from the tank to the storage facility.

Is LNG Safe?

During the years of controlled testing by independent laboratories and hundreds of thousands of gallons (intentional) spilled LNG, ignition of a vapor cloud has yet to cause an explosion. In fact, some testing involved initiating the combustion of the gas cloud with high explosives. The strength of the detonation was no stronger than that delivered by the explosives. Conclusion: The ignition of LNG or LNG vapor will not cause an explosion in an unconfined environment.

Natural gas is only combustible at a concentration of 5 to 15 percent when mixed with air. And, its flame speed is very slow. These facts may best be experienced by a simple demonstration often done at LNG fire schools. A large pit, i.e., 20' x 20', is filled with LNG, allowing the vapor cloud to drift with the wind. The cloud is ignited with a torch from a downwind side. Ignition typically occurs near the visible fringes of the cloud. The resulting flame front moves back toward the pit at a speed only slightly faster than a walk.

How Many LNG Storage Facilities Are There In The U.S.?

Currently, there are 39 satellite and 55 liquefaction facilities in the United States. In other countries, there are 81 satellite and 14 liquefaction facilities. Since deregulation of the natural gas industry, the construction of LNG facilities in the United States has increased. The role of LNG facilities is changing from peak shaving natural gas demand to base loading or supplying of natural gas year round.

Why Should Our Company Consider LNG?

The economics of a peakshaving plant are typically based upon avoided pipeline demand charges along with a component of avoided capital cost for some alternative pipeline solution. Pipeline capacity is commonly purchased for $1,000,000-$4,000,000 per year for each 10,000 dekatherms/day of capacity. Small LNG peakshaving facilities can typically be constructed for a one time capital cost of $1,000,000-$4,000,000. The annual carrying costs for these facilities are derived from ($Financing + $O & M). If a $2,000,000 plant has an annual carrying cost of $300,000 per year, and it can avoid $1,000,000 per year in demand charges from the pipeline, then it is easy to understand the economic justification of peakshaving.

The economics of a base-load facility are somewhat different. The economics of base-load facilities are generally driven by cost of the base-load LNG vapor as compared to alternative fuels available. The facilities can be installed at industrial sites or a stand alone utility system. Many operators are unaware of the great potential at the industrial sites for volumes of sales. An industrial customer running three shifts at 100 dekatherms per hour can use 800,000 dekatherms per year of load. LNG can be produced for prices of $3.00-$4.00 per dekatherm. Transport can commonly cost between $.50-$2.00 depending on travel time. The simplified cost per dekatherm of vaporized LNG is now determined by ($Fuel Cost + $Annual Financing + $Annual O & M + $ Annual Profit) annual load.

Who Do I Contact For More Information?

For more information, please contact us at: info@northstarind.com. Northstar Industries leads the way in turn-key satellite LNG facility pre-engineering, permitting, and construction utilizing its modular system design. For an online LNG site tour, click here.

 

 

To learn more, or to receive a free Modular Systems Brochure, call Toll Free 877-975-5500.
Or send an e-mail us at:
info@northstarind.com


126 Merrimack Street, Methuen, MA 01844

Tel: (978)975-5500 Fax: (978)975-9975

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©1999 Northstar Industries, Inc. All rights reserved. Product specifications are subject to change without notice. Reg. U.S. Pat. and Tm. Off.